Air Leak Standards

Air Leak Standards

Reliable, traceable leak standards for pressure-based and flow-based air leak testing systems

Air leak standards provide a cost-effective, stable solution for verifying and calibrating leak detection systems that use air as the process gas. Ideal for pressure decay, vacuum decay, or flow-based testers, they offer repeatable performance without the need for specialty tracer gases.

Leak Standard Configurations

Open Style (Most Common)

  • Uses your existing air supply
  • Supports single- or dual-connection designs
  • Ideal for system verification, fixture integration, and production environments

Reservoir Style

  • Self-contained air supply
  • Best for stable, low-level leaks without external gas
  • Less common for air applications due to typically higher flow ranges

View sample leak configurations in our leak photo gallery.

Typical Specifications

Parameter

Typical Range / Options

Flow Range

Low-flow: 1×10⁻⁶ to 7×10⁻² atm·cc/s (vacuum or atmosphere calibration)

 

High-flow: 0.07 to 100 sccm (NIST-traceable)

Fittings

1/8” M-NPT, 1/4” M-NPT, 10-32 O-ring. Optional: female NPT, VCR, compression, quick connect, KF, or custom

Leak Styles

Open or Reservoir

Calibration

ISO/IEC 17025:2017 accredited calibration available (see accredited ranges below)

Custom flow rates and custom physical configurations are available upon request.

Ordering & Calibration

All air leak standards are manufactured to your specifications and calibrated in our ISO/IEC 17025:2017 A2LA-accredited laboratory.  View our full accredited scope here »

  • New Standards: Built to meet your flow, pressure, and connection requirements
  • Recalibration: Fast turnaround for any manufacturer’s air leak standards
  • Accredited Ranges:
    • Gas flow into vacuum: 1×10⁶ to 1×10² atm·cc/s
    • Gas flow into atmosphere: 5×10⁶ to 7×10² atm·cc/s (~0.07 sccm)
  • Higher Flow Rates: NIST-traceable calibrations up to 100 sccm

New to pressure-based leak testing?

Read our guide: Pressure Decay Testing for Leaks Explained

Frequently Asked Questions

Air is economical, readily available, and ideal for applications where detection limits above ~10⁻³ atm·cc/s are acceptable. It also closely matches real-world process conditions for many products.

When properly maintained, leak standards can last indefinitely. All standards should be recalibrated at regular intervals to ensure continued accuracy.

Yes. All calibrations are performed in our ISO/IEC 17025:2017 A2LA-accredited laboratory. Flows within our accredited ranges are fully ISO/IEC 17025 traceable; higher flows (up to 100 sccm) are provided with NIST-traceable calibration.